7-Axis Inverted Rail-Mounted Robotic Welding Workstation

Model
HLDZXBHJ-R-QJLX-12
Starting At
$159,000 USD

Inverted-mounted welding robot on a 12 m rail for improved torch access to open structural members.

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Starting prices reflect base equipment configurations. Final pricing depends on system configuration, application requirements, shipping destination, installation, commissioning, training and project scope.

Inverted rail-mounted robotic welding workstation HLDZXBHJ-R-QJLX-12
Overview

A seven-axis workstation in which the six-axis robot is mounted inverted above the workpiece and travels along a 12 m ground rail.

The inverted arrangement improves torch approach angles on open structural steel members while keeping the same welding, vision and control configuration as the upright station.

Applications
01

Flat fillet welds

02

Planar polyline fillet welds

03

Vertical fillet welds

Steel Components
  • H-Section Columns
  • Roof Beams
  • Crane Beams (runway girders)
  • Other relatively open structural steel products
Key Features
  • Automatic Weld Seam Extraction
  • Automatic Motion Path Planning
  • Collision Detection
  • Welding Process Database
  • Static Scanning
  • Dynamic Weld Tracking
  • Robotic Vision
  • Industrial Rail Motion
Technical Specifications
RobotSix-axis industrial robot, QJR6-2000 (inverted mounting)
Maximum Reach2,014 mm
Repeatability±0.08 mm
RailHLQZDZ-12, 12,000 mm total length
Effective Slide Travel10,630 mm
Welding Torch500MR water-cooled torch, 420 A pulse welding capacity
VisionSVersion-HJ-90 robotic vision
Control SoftwareHonglu arc welding robot control system V1.0 (HL-iAPP-01-100)
System Architecture

Robot

QJR6-2000 six-axis robot mounted inverted

Vision

SVersion-HJ-90 — static scanning and dynamic weld tracking

Welding Torch

500MR water-cooled torch assembly

Welding Power Source

500 series source, 100% duty cycle, low-spatter DC welding

Rail / Motion System

HLQZDZ-12 ground rail, 12,000 mm total, 10,630 mm effective travel

Control Cabinet

Ergonomic operator cabinet with control computer

Software

Automatic seam extraction, path planning and collision detection

Why This System
  • Inverted mounting opens torch access on components that are awkward to reach from below.
  • Long members are welded in one setup along the rail.
  • Shares the control and vision architecture of the upright workstation.
Related Equipment

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