7-Axis Upright Rail-Mounted Robotic Welding Workstation

Model
HLZZHJ-R-QJLX-12
Starting At
$139,000 USD

Gas-shielded robotic welding of H-section columns, roof beams and crane beams on a 12 m ground rail.

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Starting prices reflect base equipment configurations. Final pricing depends on system configuration, application requirements, shipping destination, installation, commissioning, training and project scope.

7-axis upright rail-mounted robotic welding workstation HLZZHJ-R-QJLX-12
Overview

A seven-axis upright workstation combining a six-axis welding robot with a 12 m robot ground rail, so the robot travels along the length of the workpiece instead of the workpiece being repositioned.

It is designed for relatively open structural steel members where fillet welds run flat, along planar polylines, or vertically.

Applications
01

Flat fillet welds

02

Planar polyline fillet welds

03

Vertical fillet welds

Steel Components
  • H-Section Columns
  • Roof Beams
  • Crane Beams (runway girders)
  • Other relatively open structural steel products
Key Features
  • Automatic Weld Seam Extraction
  • Automatic Motion Path Planning
  • Collision Detection
  • Welding Process Database
  • Static Scanning
  • Dynamic Weld Tracking
  • Robotic Vision
  • Industrial Rail Motion
Technical Specifications
RobotSix-axis industrial robot, QJR6-2000
Maximum Reach2,014 mm
Repeatability±0.08 mm
RailHLQZZZ-12, 12,000 mm total length
Effective Slide Travel10,630 mm
Welding Torch500MR water-cooled torch, 420 A pulse welding capacity
VisionSVersion-HJ-90 robotic vision
Control SoftwareHonglu arc welding robot control system V1.0 (HL-iAPP-01-100)
System Architecture

Robot

QJR6-2000 six-axis robot, ±0.08 mm repeatability, 2,014 mm maximum reach

Vision

SVersion-HJ-90 — static scanning and dynamic tracking, unaffected by arc light and reflection

Welding Torch

500MR water-cooled torch assembly rated for 420 A pulse welding

Welding Power Source

500 series source, 100% duty cycle, low-spatter DC welding

Rail / Motion System

HLQZZZ-12 ground rail, 12,000 mm total, 10,630 mm effective travel

Control Cabinet

Ergonomic operator cabinet with control computer

Software

Automatic seam extraction, path planning and collision detection

Why This System
  • Covers long workpieces without repositioning the component.
  • Repeatable fillet welding on standard structural members.
  • Reduces dependence on manual welding for routine seams.
Equipment
7-axis upright rail-mounted robotic welding workstation HLZZHJ-R-QJLX-12
Honglu robotic welding workstation in production
Related Equipment

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