INTELLIGENCE BUILT INTO
STEEL FABRICATION.
Honglu combines robotics, machine vision, welding technology, motion systems and intelligent control software into integrated fabrication systems.
Robotic Motion
- Multi-axis robotic welding, in 7-axis, 8-axis and 9-axis configurations
- Rail-mounted motion that carries the robot along the length of the component
- Inverted robot configurations for access above and across the workpiece
- Cantilever systems that extend reach over large panels and units
- Extended working range so long members are welded in a single setup
Machine Vision
High-Precision Scanning
The component is scanned before welding so the program works from the real part.
Static Scanning
Position and geometry are captured with the workpiece stationary.
Dynamic Weld Tracking
The seam is tracked while welding, compensating for deviation along the joint.
Workpiece Recognition
The system identifies the component presented to it.
Weld Seam Recognition
Seam positions are located on the actual assembly, not only in the model.
Arc-Light and Reflective Conditions
Vision is designed to operate under welding arc light and on reflective steel.
Intelligent Welding Software
Intelligent Control · Machine Vision · Automated Path Planning.
- Automatic weld seam extraction from the component model
- Automatic motion path planning for the extracted seams
- Collision detection across the programmed motion
- Welding process database holding parameters per joint type
- Model import for components designed in existing CAD systems
- Reverse modeling from the scanned physical component
Welding System
Honglu supplies integrated fabrication systems, not simply robot arms. Every element is configured to work as one workstation.
Robot
Multi-axis welding robot selected for the working range required.
Vision
Scanning and seam recognition feeding the control software.
Welding Torch
Torch assembly matched to the welding process.
Welding Power Source
Power source configured for the joint type and material thickness.
Rail / Motion System
Travel axes that carry the robot along or above the component.
Control Cabinet
Integrated control and safety hardware for the workstation.
Software
Seam extraction, path planning, collision detection and process data.
Data & Traceability
Robotic welding systems can record welding parameters and process data from production.
Quality Traceability
Welding parameters recorded against the work performed.
Process Review
Completed welds can be reviewed against the parameters actually used.
Production Analysis
Recorded process data supports analysis of the production run.
Manufacturing Optimization
Findings feed back into welding programs and process settings.