Rail-Mounted Submerged Arc Welding Robot Workstation

Model
HLZZMHHJ-R-QJLX-12M
Starting At
$199,000 USD

Upright rail-mounted robotic workstation for submerged arc welding of box columns and H-sections.

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Starting prices reflect base equipment configurations. Final pricing depends on system configuration, application requirements, shipping destination, installation, commissioning, training and project scope.

Rail-mounted submerged arc welding robot workstation HLZZMHHJ-R-QJLX-12M
Overview

An upright rail-mounted robotic welding workstation configured for submerged arc welding, built around a 50 kg payload six-axis industrial robot and a 12 m robot ground rail.

It is intended for root, fill and cap passes on box columns and H-section members where full-penetration welds are required over long, repetitive seams.

Applications
01

Box columns

02

H-sections — root, fill and cap passes

03

Full-penetration welding

Steel Components
  • Box Columns
  • H-Sections
Key Features
  • Reverse Modeling
  • Model Import
  • Automatic Weld Seam Extraction
  • Automatic Motion Path Planning
  • Collision Detection
  • Welding Process Database
  • Dynamic Weld Seam Tracking
  • High-Duty-Cycle Welding
  • Industrial Rail Motion
Technical Specifications
RobotSix-axis industrial robot, QJR50-1
Payload50 kg
Arm Reach2,000 mm
Rail Length12,000 mm (standard version)
Effective Slide Travel10,000 mm
Welding Power SourceSA1250, CC and CV modes
VisionMP1000BM robotic vision
Control SoftwareHonglu arc welding robot control system V1.0 (HL-iAPP-01-100)
System Architecture

Robot

Six-axis industrial robot QJR50-1, 50 kg payload

Vision

MP1000BM — real-time dynamic weld seam tracking across the welding process

Welding Torch

In-house torch head assembly for sustained high-duty-cycle welding

Welding Power Source

SA1250 with constant-current and constant-voltage modes and molten pool stirring

Rail / Motion System

HLF500LG-MM-12 robot ground rail, 12,000 mm total length

Control Cabinet

Ergonomic operator cabinet with industrial control computer

Software

Honglu arc welding control system with reverse modeling and model import

Why This System
  • Long continuous seams on heavy sections are welded from a single rail-mounted station.
  • Submerged arc parameters are held consistent across repeated passes.
  • Weld paths are generated from the model rather than taught point by point.
Related Equipment

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